EV Battery FPC & FFC Fully Automatic Inline Dispensing System
The FS800 series Fully Automatic Inline Dispensing Machine is an advanced large-format dispensing system specifically engineered to meet the strict demands of new energy vehicle (NEV) battery flexible circuit (FPC-FFC) assembly and battery signal detection module manufacturing. This high-precision solution is designed to handle the complex potting, filling, and protective bonding required for next-generation smart battery packs and signal monitoring units.
The FS800F20 provides an exceptional maximum dispensing range of 2300mm with a single valve or up to 2030mm with its dual-valve setup. Its dual-track architecture ensures high throughput by enabling continuous loading and unloading, which reduces idle time and increases UPH (units per hour).
Key Advantages
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Extra-Large Dispensing Range: Supports up to 2300mm single-valve or 2030mm dual-valve dispensing for large battery modules or multiple smaller panels.
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Dual-Track Efficiency: Continuous production flow, reduced downtime, and higher UPH.
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Eccentric Screw Valve Compatibility: Ideal for highly viscous UV adhesives and epoxy; stable flow rate and precise control.
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L-Type Needle Savings: Optimized glue trajectory and flow reduce adhesive use by up to 50% compared to conventional filling.
Applications
✓ EV Battery FPC/FFC Flexible Circuit Potting
✓ Smart Signal Collection Module Bonding
✓ Connector Internal Filling & Encapsulation
✓ Solder Joint & Terminal Insulation
✓ Large-Panel Inline Production
✓ UV/Heat-Cure Single-Component Epoxy Processes
Technical Specifications
| FS800 Series Fully-Automatic Dispensing Machine |
| Structure |
Floor-mounted gull-wing door type
Left- right XYZ dispensing actuation modules+Double track
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| Transmission Method X/Y axis |
X/Y: Linear motor +Raster Ruler
Z-axis: Servo motor+Screw module |
| Number of Axis |
Total 6 axis ( Dual XYZ actuation units) |
| Dimension ( W × D × H) |
3000 × 1800 × 1600mm |
| Dispensing Range ( W × D) |
2100 × 800mm |
| Max . speed X/Y/ Z axis |
XY: 1000mm/s Z: 500mm/s |
| Max . Acceleration |
XY: 1g Z: 0.5g |
| Repeatability ( 3sigma) |
XY: ±0.015mm Z: ±0.005mm |
| Positioning Accuracy (3sigma) |
XY: ±0.03mm Z: ±0.01mm |
| Track Width Adjustment Method |
Automatic width adjustment
( 1 fixed, 3 movable) |
FAQ
Q1: How does the FS800 help reduce adhesive costs?
A: Its optional combination of eccentric screw valve with L-type needle optimizes glue flow paths, reducing UV adhesive or epoxy usage by up to 50% per connector fill.
Q2: Can it handle thick, high-viscosity adhesives?
A: Absolutely. The eccentric screw valve ensures stable, bubble-free delivery of viscous materials for secure sealing and potting.
Q3: Is this model suitable for large FPC-FFC panels?
A: Yes. The single-valve 2300mm and dual-valve 2030mm ranges easily cover large battery modules or multiple smaller flexible circuits.
Q4: Does Mingseal provide technical support?
A: Yes. Mingseal is a trusted specialist in high-end dispensing solutions, with an experienced R&D team and global service network ready to assist automotive and battery manufacturers worldwide.
Conclusion
Mingseal has focused on precision dispensing technology for more than a decade, serving leading brands in the new energy vehicle, electronics, and semiconductor industries. Our FS800 series delivers reliable performance, maximum material savings, and proven process stability for future-ready EV battery production.
Product Tags:
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